Nonwoven Production Line Equipment
Flushable Spunlace Nonwoven Solutions
Suitable for wet wipes, rags, wet toilet paper, facial masks, etc. Senior engineers with 20 years of experience in the industry can customize solutions for you and provide one-stop service for site construction.
Advantage
01
You only need to fill out a questionnaire to get a professional customized plan and quotation
02
Winding speed: CP non-woven fabric 150m/min, washable non-woven fabric 100m/min
03
Production capacity 5,000-20,000 tons/year
04
Product weight: 30-100g/㎡ (Flushable: 40-90g/㎡)
Here's how it works
(or rewinding) → Pre water jet machine → Diagonal net → Platform water jet machine (6 water jet heads)+HW4573B double drum (1+2+3 water jet heads) → Rolling mill → HW5002 embossing machine → HW5602 drying drum dryer (2 columns and 16 drying drums) → HW5728 (9) -1400 nine round net dryer → Inspection (customer provided) → Automatic winding machine
(Among them: pre water jet machine, testing equipment to be provided by the customer)
Fit for any job
The finished product of the hydroentangled nonwoven production line is a high-quality nonwoven fabric that is characterized by its softness, strength, and durability. It is commonly used in a variety of applications such as medical gowns, wipes, filters, and automotive interiors. The fabric is produced by entangling fibers using high-pressure water jets, resulting in a uniform and dense structure that provides excellent barrier properties and absorbency. Additionally, the fabric can be customized to meet specific requirements such as color, weight, and texture, making it a versatile and cost-effective solution for a wide range of industries.
Suitable for every fabric
The raw material of hydroentangled nonwoven fabric is typically made from synthetic fibers such as polyester, polypropylene, or nylon. These fibers are processed through a hydroentanglement process, where high-pressure water jets are used to entangle the fibers together to form a strong and durable fabric. Additionally, some hydroentangled nonwoven fabrics may also contain a small percentage of natural fibers such as cotton or viscose for added softness and comfort. Overall, the combination of synthetic and natural fibers in hydroentangled nonwoven fabric results in a versatile material that is suitable for a wide range of applications.
What do you need to do?
1. Factory building: 110m×30m×10m (length×width×height) The specific project layout shall prevail
2. Electricity: about 1650KVA 380V 50HZ, excluding papermaking system
3. Gas source: gas tank volume 2 cubic meters
Compressed air pressure 8bar
Flow rate 2m3/min
4. Water source: water supply capacity>20t/h
Water hardness ≤40ppm
Turbidity ≤3NTU
Water quality acidity and alkalinity PH=7～8
5. Connection between each unit machine and the electric control cabinet in the production line.
6. Exhaust, return air and dust filtration system of the workshop.
7. Humidification and refrigeration system of the workshop.
8. Electrical secondary wires, muffler upward part pipeline, bridge, etc.
10, pre-water spunlace machine, rolling car, testing equipment.
11, upward part pipeline of drying drum dehumidification fan, upward dehumidification pipeline of round screen.
What can we bring to you?
Professional technical guidance
Complete spare parts service
Remote warranty via video call
One free on-site maintenance
High efficiency: Spunlace machines can produce nonwoven fabrics at high speeds, increasing production efficiency, saving time, and costs.
Excellent quality: Nonwoven fabrics produced by spunlace machines have stable quality, with uniform fiber distribution and a good hand feel, suitable for various applications.
Environmentally friendly and energy-saving: Spunlace machines use a wet production process, eliminating the need for chemical additives, reducing environmental impact, and saving energy.
Strong adjustability: Spunlace machines can adjust production parameters according to different requirements to produce nonwoven fabrics of different specifications and uses.
Versatility: Spunlace machines can produce various types of nonwoven fabrics, such as textiles, hygiene products, industrial products, etc., with a wide range of applications.
Water circulation system
Application：This system is suitable fo r sewage treatment and recycling after spunlaced，which including gas—water separato r,suction fan，flat—flow ai r float filter,sand filter,single bag filter,water storage tank，high pressu repump，ball buffer and pipeline．Other optional devices including fallow ai r float filter,metal filter,and flat—belt filter．
Principle：High—pressure water jet ejected from injector a re sucked to gas—water sepa rator by negative pressu reof suction roller,humidity is exhausted by fan，spunlaced sewage is transferred to flat—flow air float filter by pump，and storage in water tank th rough flat·-flow air float filter,sand filter, two·-stage single bag filter．Clean water in watetank is supplied to high—pressu re water supply station by multi—step pump，then flow to each injectors．
Technical specifications:
1. Product direction: sanitary materials, wet wipes, wipes, flushable cloths, etc.
2. Raw materials: polyester, viscose, wood pulp, etc.
3. Width of spunlace equipment: 3500mm
4. Width of finished product: about 3200mm
5. Product weight: 30-100g/㎡ (flushable: 40-90g/㎡)
6. CV value: 3-4%
7. Production capacity: 10,000 tons/year, winding speed CP product 150m/min, flushable product 100m/min (equipment design mechanical speed 150m/min 40-50g variety).
Wood pulp composite wet production line
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